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Raytools BS30K-CAT / BS40K-CAT High-Power Intelligent Laser Cutting Heads
Raytools BS30K-CAT / BS40K-CAT High-Power Intelligent Laser Cutting Heads

Raytools BS30K-CAT / BS40K-CAT High-Power Intelligent Laser Cutting Heads

Product Overview

The BS30K-CAT and BS40K-CAT are advanced high-power intelligent cutting heads designed to support 30kW and 40kW fiber laser systems respectively. Engineered for maximum cutting performance and reliability, both models are compatible with a wide range of leading fiber lasers and CNC systems.

Each head supports analog/pulse-controlled focusing units as well as EtherCAT bus control, allowing for rapid, software-defined focus adjustments. Integrated smart sensors and wireless connectivity enable real-time condition monitoring on both mobile terminals and CNC systems—delivering intelligent automation and enhanced safety in demanding industrial environments.

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Key Features
  • Advanced Dual Optical Protection
    Equipped with 4 protective lenses, enhancing durability and sealing for the internal cavity and significantly extending optics service life.

  • Flexible Control Options
    Fully compatible with analog, pulse, and EtherCAT bus control systems. Easily programmable for rapid, continuous focus adjustments in automated production environments.

  • Robust Mechanical & Cooling Design

    • Simplified lens replacement lowers maintenance costs

    • Anti-collision housing reduces damage from operator errors

    • Corrosion-resistant water-cooling channels protect against long-term fluid leaks

  • Integrated Sensor Monitoring System

    • Air pressure and protective lens temperature sensors ensure accurate gas control and better cut quality

    • Gas interlock protection prevents operation without airflow, while smart design reduces the risk of contamination

    • One-click nozzle calibration for faster switching and simplified process changes

    • Real-time thermal monitoring lowers the risk of cutting defects caused by lens fouling

  • High-Sensitivity Stray Light Detection
    Built-in stray light monitoring protects the protective lens from cracking due to laser reflections or contamination.

  • Optional Built-in Capacitive Height Amplifier
    For more precise and stable height following during high-speed, high-power cutting tasks.

  • Piercing Detection & Process Monitoring
    Compatible with Raytools CNC systems, with standard support for piercing detection and cutting process monitoring to ensure safety and cutting consistency.

Technical Specifications
Parameter BS30K-CAT BS40K-CAT
Power Rating Up to 30kW Up to 40kW
Focus Range -72mm to +72mm (F300mm) -72mm to +72mm (F300mm)
Max Focusing Speed ≤ 200 mm/s ≤ 200 mm/s
Acceleration ≤ 10 m/s² ≤ 10 m/s²
Focus Positioning Accuracy 0.01 mm 0.01 mm
Numerical Aperture 0.14 0.14
Nozzle Types Single-layer, Double-layer, Custom Single-layer, Double-layer, Custom
Nozzle Aperture Sizes (mm) 1.0, 1.2, 1.3, 1.5, 1.7, 1.9, 2.1, 2.3, 2.5, 3.5, 4.0, 5.0, 7.0 1.0, 1.2, 1.3, 1.5, 1.7, 1.9, 2.1, 2.3, 2.5, 3.5, 4.0, 5.0, 7.0
Max Auxiliary Gas Pressure ≤ 30 bar ≤ 30 bar
Weight ~8.2 kg ~8.2 kg
Compatible Fiber Interfaces QBH, QD, Q+, LOE QBH, QD, Q+, LOE
Smart Monitoring Capabilities Air Pressure, Temperature, Stray Light, Piercing Monitoring Air Pressure, Temperature, Stray Light, Piercing Monitoring
Application

Both BS30K-CAT and BS40K-CAT models are built for extreme power laser cutting operations, ideal for heavy-duty industries that require high-speed precision cutting of thick or complex metal materials. Key application sectors include:

  • Shipbuilding and Offshore Equipment

  • Steel Plate Processing and Heavy Machinery

  • Aerospace and Locomotive Components

  • High-Power Automated Manufacturing Lines

  • Industrial Fabrication of Large Structural Elements

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