PRODUCTS

Pengding Intelligent Control PDU1000 Laser Welding Control Card

Technical Features

Robust Hardware Structure:

Adopts dedicated ASIC chip with superior anti-interference capability for harsh industrial electromagnetic environments.
Equipped with USB2.0 high-speed communication, plug-and-play and hot-swap supported.
±15V/5A power supply directly feeds galvanometers, simplifying wiring and cutting costs.
High-precision Laser & Motion Control:
10 microsecond-level galvanometer refresh cycle ensures accurate trajectory tracking.
PWM laser output with minimum pulse width 0.02μs and max frequency 10MHz for delicate power adjustment.
Compatible with open-loop XY2-100 and closed-loop XY2-100_FB galvanometers with real-time status monitoring.
Abundant Interfaces & Expandability:
20 digital inputs and 18 digital outputs, including 8 channels of 500mA high-power output for automated I/O matching.
Built-in 2-axis motion control enables complex path welding with external axes linkage.
Dual RS232 serial ports support offline operation and customized communication.
Optional high-speed optical splitting module realizes multi-station processing via time, energy and high-speed splitting modes.
User-friendly Software & Process Adaptation:
Graphical GUI supports CAD file import, path editing and parameter storage.
Supports continuous, pulse and composite welding modes, matching QCW/CW fiber, YAG and MOPA lasers.
Customizable laser waveform with multi-segment power and time parameters for diversified welding materials.

Main Specifications

Item	Parameter
Model	PDU1000-YLR(Fiber), YAG(Solid), Compound(Composite)
Communication Interface	USB2.0 (1.5m standard cable)
Power Supply	±15V/5A
Compatible Lasers	IPG, Raycus, Maxphotonics, JPT, 150W-6000W QCW
Galvanometer Protocol	XY2-100 open-loop / XY2-100_FB closed-loop
I/O Port	20 Inputs / 18 Outputs
Motion Control	2-axis built-in, limit and homing function
Laser Control	0-10V analog power + PWM trigger, 10MHz max frequency
Dimension	160.4×100×33.5mm
Operating Temperature	0-45℃

Typical Applications

Precision Laser Welding
New energy batteries: tab, cover and shell welding
Consumer electronics: mobile frame, camera module and USB port welding
Auto parts & hardware: gear, sensor and valve sealing welding
Automated Production Integration
Linked with PLC and servo system to achieve flying welding and multi-station machining
Compatible with CCD visual positioning for high-precision manufacturing in 3C and new energy industries
Special Process & Material Welding
Thin copper, aluminum and stainless steel welding with low thermal deformation
Dissimilar metal welding with optimized metallurgical bonding
Hybrid laser-arc composite welding