NewOCT Swing Welding Penetration Detection System

Description

The NewOCT Swing Welding Penetration Detection System is a dynamic welding solution that integrates high-precision laser low-coherence measurement for real-time, online penetration depth monitoring of various metals, including copper, aluminum, and steel.
By combining welding and penetration detection into one system, it ensures superior weld quality, process consistency, and streamlined production control.

Specifications

• Penetration Depth Detection Resolution: < 0.02 mm

• Penetration Depth Measurement Range: ≤ 12 mm

• Detection Accuracy: ≤ 10%

• Compatible Laser Types: Single-mode, multi-mode, and ring-spot lasers

• Laser Power Handling: Up to 8 kW continuous operation

• Supported Communication Protocols: Modbus TCP, Profinet (PN), EtherNet/IP (EIP)

• Optional Modules: Protective lens contamination detection

• Software: OCT detection software for pole and casing welding, customizable to production line needs

Features

• Real-Time Penetration Depth Monitoring – Integrated OCT Metrix module ensures continuous quality control during welding.

• Protective Lens Contamination Alert – Optional detection module prevents power loss and welding defects caused by lens pollution.

• High Stability – Premium optical materials and coatings with minimal thermal effect, supporting long-duration, high-power welding.

• Wide Compatibility – Works with mainstream domestic and international laser brands.

• Flexible Communication – Supports multiple industrial communication protocols for MES integration.

• Precision Control – Dedicated controller for synchronized welding and detection operations.

Applications

• Automotive industry – Battery tabs, casing welding, structural components

• Electronics manufacturing – Precision metal joining with strict quality control

• Aerospace components – High-strength, defect-free welds

• Industrial manufacturing – Copper, aluminum, and steel welding with penetration verification

3D Depth of Melt Point Cloud Applications

Depth of Melt Fitting Curve