NewOCT Flying Welding Penetration Depth Detection System

Product Overview

The NewOCT Flying Welding Penetration Depth Detection System integrates high-precision low-coherence laser measurement technology with laser welding, enabling real-time, online monitoring of weld penetration depth for copper, aluminum, steel, and other metals.
This all-in-one solution ensures 100% non-destructive inspection, making it ideal for high-demand industries such as busbar production and automotive floor panel spiral spot welding.

Key Features

• Ultra-High Resolution – Penetration depth measurement resolution of <0.02 mm.

• Deep Measurement Capability – Detects weld penetration depths up to 12 mm with accuracy ≤10% of penetration depth.

• Full Coverage Inspection – Achieve 100% non-destructive inspection for every product.

• Wide Laser Compatibility – Supports single-mode, multi-mode, and ring-spot fiber lasers.

• Flexible Integration – Compatible with galvo welding heads, wobble welding heads, and fixed-focus welding heads.

• Multi-Platform Use – Suitable for robotic welding systems, 3-axis systems, and more.

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Advantages

Control Technology

• Proprietary controller design with customizable functions.

• Synchronizes welding and detection in real time.

• Advanced low-level control for precise beam manipulation and high-accuracy measurement.

Software Technology

• Customizable for specific production scenarios.

• Proprietary welding and OCT detection software for rapid adaptation to production line needs.

Optical Technology

• Custom-designed optical components optimized for OCT detection.

• Optional lens contamination detection module for added safety and reliability.

Hardware Technology

• Dedicated flying welding head with optimized optical path, lenses, and motors.

• Real-time penetration depth detection during welding.

• Standardized interfaces for easy integration; built with strict quality control for stability and reliability.

Depth of Melt Fitting Curve

Main Parameters

3D Depth of Melt Point Cloud Applications

Applications

• Busbar Flying Welding

• Automotive Floor Panel Spiral Spot Welding