Empower GW430 Integrated Push-Pull Wire Welding Head
Product Features
The GW430 is an integrated welding head designed for robotic laser wire-filling welding. It supports a 3kW power level and 1064nm wavelength, integrating wire feeding, CCD monitoring, collimation and focus adjustment, and hollow anti-collision modules. It accommodates 1.0–1.6mm diameter welding wire , with a wire feeding accuracy of ±0.2mm. The device is easy to operate and highly protected, making it ideal for automated welding applications.
Product Features
- Integrated Push-Pull Wire System with Excellent Precision:The push-pull, wire withdrawal, and wire compensation functions are integrated into one system, achieving ±0.2mm accuracy. This ensures precise control of wire filling and avoids welding defects.
- Coaxial Anti-Collision Protection:Equipped with a coaxial anti-collision module, it effectively protects the core components of the laser head and reduces the risk of damage.
- Flexible Collimation & Focus Adjustment:Built-in collimation and focus adjustment functions with a 100mm collimation focal length and 200–300mm optional focusing focal lengths allow flexible Z-axis focus positioning to suit different workpieces.
- Interference-Free Operation:The integrated wire-feeding coaxial nozzle design avoids the interference issues of traditional side-axis wire feeding, making operation more convenient.
- Multiple Communication Interfaces for Automation:Supports IO, ModbusTCP, and Profinet communication protocols, enabling easy integration into robotic automated production lines to meet batch operation requirements.
Technical Parameters
Parameter Category |
Parameter Name |
Details |
Core Performance |
Power Level |
3kW |
Wavelength |
1064nm |
|
Optical Parameters |
Collimation Focal Length |
100mm |
Focusing Focal Length |
200mm / 250mm / 300mm |
|
Scanning Parameters |
Scanning Range |
5mm × 5mm |
Scanning Speed |
≤ 2800mm/s |
|
Wire Feeding Parameters |
Wire Diameter |
1.0mm / 1.2mm / 1.6mm (customizable) |
Wire Feeding Speed |
0.5m/min – 10m/min |
|
Push-Pull / Withdrawal / Compensation Accuracy |
±0.2mm |
|
Physical Parameters |
Weight |
≈ 7.5kg |
Optional Accessories |
Optional Components |
Weld Pool Camera, Wire Feeder, Control Cabinet |
Communication |
Supported Protocols |
IO, ModbusTCP, Profinet |
Application
- Robotic Laser Wire-Filling Welding
As a robotic welding head accessory, it enables automated wire-filling welding, improving efficiency and consistency.
- Medium-Low Power Metal Welding
Compatible with 3kW power requirements, suitable for welding medium-to-thin workpieces of ferrous and non-ferrous metals, such as mechanical parts and home appliance structural components.
- High-Precision Welding Applications
With ±0.2mm wire feeding accuracy and flexible focusing, it meets high-quality welding demands in fields such as medical device components and precision hardware.