M300 Metal 3D Printer
Technical Features
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- High‑performance Optical System: Equipped with a 500 W fiber laser system with closed‑loop power feedback. It adopts high‑speed scanning galvanometer with closed‑loop grating control, paired with quartz F‑θ‑theta lens and water‑cooled adjustable beam expander. The minimum spot size reaches 80 μm±10 μm with scanning speed ranging from 0‑7 m/s, ensuring forming quality for thin‑wall and fine‑feature geometries.
- Self‑developed Bi‑directional Intelligent Recoating System: Features single‑blade bidirectional recoating driven by dual linear modules. Layer thickness is adjustable from 20‑100 μm and recoating speed from 10‑500 mm/s. Integrated blade‑collision overload protection triggers immediate alarm and emergency stop to safeguard the blade and working surface.
- Closed‑loop Inert‑gas Protection Circuit: Self‑developed argon circulation & purification system with optimized right‑side air‑wall flow‑field design. Real‑time chamber oxygen monitoring keeps oxygen content ≤1000 ppm. Ambient‑oxygen monitoring is implemented; the unit will alarm and cut off main power upon threshold violation to eliminate risks caused by inert‑gas leakage.
- High‑load Closed‑loop Build Cylinder: Z‑axis adopts servo motor plus grating‑ruler closed‑loop control. Positioning accuracy is 0.01 mm with minimum feed of 0.001 mm and Z‑axis load capacity ≥500 kg. Maximum substrate pre‑heating temperature reaches 220 °C to mitigate cracking of high‑stress materials such as titanium and high‑temperature alloys.
- Fully‑independent Software Ecosystem: Self‑developed slicing and machine‑control software supports STL import, support generation and multi‑mode scan‑path planning, with pre‑validated process packages for multiple metal materials. It enables print resume after interruption, real‑time monitoring of oxygen level, blade position and machine status, plus automatic fault diagnosis and alarm. Core process parameters are fully open for R&D of new materials in research institutes.
- Comprehensive Safety Protection: Safety interlock for build‑chamber door and emergency‑stop button are provided, complying with Class‑4 laser safety requirements. All components are brand‑new and conform to GB/T standards for machinery and laser safety.
M300 Equipment Configuration
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| Sub‑system | Key Components | Configuration Description |
|---|---|---|
| Optical System | Fiber Laser System | 500 W fiber laser with closed‑loop power feedback |
| Scanning Galvanometer | Closed‑loop grating control with red‑laser beam indicator | |
| F‑θ‑theta Lens | Quartz focusing lens | |
| Beam Expander | Water‑cooled adjustable quartz beam expander | |
| Gas‑circuit System | Oxygen Analyzer | Oxygen sensor, measuring range: 100‑1000 ppm, 24 VDC power supply |
| Chamber Purging Gas Circuit | Self‑developed, inert‑gas displacement, right‑side air‑wall solution | |
| Circulating Shield‑gas Circuit | Self‑developed argon circulation loop | |
| Gas Purification Unit | Self‑developed filter module for fume and impurity removal | |
| Forming System | Powder Feeding & Storage Unit | Self‑developed top‑feed design, 20 L capacity, low‑powder alarm & stop |
| Bi‑directional Recoating System | Self‑developed single‑blade bidirectional recoating with overload‑protection alarm | |
| Sealed Build Chamber | Stainless‑steel / high‑strength‑aluminum‑alloy housing, safety door lock, internal LED lighting | |
| Build Cylinder Assembly | Servo & grating‑ruler closed‑loop drive; max. substrate pre‑heating 220 °C | |
| High‑rigidity Frame | High‑rigidity main frame with fully‑enclosed protective housing | |
| Control Software | Data‑processing Software | Self‑developed, STL input, multi‑fill strategies, pre‑loaded material process packages |
| Machine‑control Software | Chinese‑language UI; supports resume‑print, real‑time monitoring, fault diagnosis & alarm | |
| Auxiliary Equipment | Water Chiller | Special water‑cooling unit for laser cooling |
| Explosion‑proof Vacuum Cleaner | For chamber and surface powder cleaning | |
| Powder Sieve Shaker | For screening recycled metal powder | |
| Vacuum Drying Oven | For moisture removal of metal powder | |
| Sandblasting Machine | For surface finishing of printed parts |
M300 Performance Specifications
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| Item | Specification |
|---|---|
| Model | DMK Laser M300 |
| Process | Selective Laser Melting (SLM) |
| Maximum Build Volume | 300 mm × 300 mm × 450 mm (including substrate) |
| Dimensional Accuracy | ≤100 mm: ±0.1 mm;>100 mm: ±0.1%×L |
| Layer Thickness | Adjustable 20‑100 μm |
| Laser Power | 500 W, output adjustable from 10%‑100% |
| Scanning Speed | 0‑7 m/s |
| Minimum Spot Diameter | 80 μm±10 μm |
| Oxygen‑level Control | ≤1000 ppm |
| Substrate Pre‑heating Temperature | Max. 220 °C |
| Z‑axis Positioning Accuracy | 0.01 mm, minimum feed 0.001 mm |
| Z‑axis Load Capacity | ≥500 kg |
| Compatible Materials | Stainless steel, high‑temperature alloys, titanium alloys and other mainstream metal powders (magnesium alloys excluded) |
| Total Power Consumption | Approx. 10 kW |
| Power Supply | AC380V±5%, three‑phase five‑wire system |
| Ambient Temperature | (23±5) °C |
| Relative Humidity | ≤75% RH |
| Machine Weight | Approx. 2.6 t (excluding powder) |
| Overall Height | Approx. 3.3 m including powder hopper |
| Floor Space | 8.7 m × 5.2 m (auxiliary units, door‑swing & operating space included) |
| Import Data Format | STL |
Application Fields
- Aerospace: Prototype trial‑run and small‑batch production of lightweight complex components, lattice structures and parts with conformal cooling channels made from titanium and high‑temperature alloys.
- Mold Manufacturing: Conformal cooling inserts for injection‑molding and die‑casting molds, improving heat dissipation, shortening molding cycles and extending mold service life.
- Scientific Research & Education: New‑material process development and additive‑manufacturing training for universities and research institutes. Open parameters support orthogonal tests and new‑material print validation.
- Automotive Industry: Rapid development and trial‑manufacturing of engine components, lightweight structures and custom tooling fixtures.
- Energy & Power: R&D of heat exchangers, high‑temperature gas‑turbine parts and integrated heat‑dissipation lattice functional components.
- Medical Devices: Development of metallic functional prototypes including medical alloy structures and surgical auxiliary components.
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