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Pengding Intelligent PDU6000 Series Motion & Vision Controller
Product Features
The PDU6000 is an all-in-one controller integrating vision, motion control and laser control, eliminating the need for an industrial PC. It features high integration, easy deployment, high precision and wide compatibility, serving as an optimal replacement for traditional solutions combining industrial PC, motion card and vision card to cut costs and boost efficiency.
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Integrated Hardware & Software, Ready-to-Use Built-in embedded system with no extra industrial PC or driver installation required. Delivers outstanding security and operational stability for 7×24 continuous industrial operation. It effectively reduces hardware costs by over 30%, while simplifying wiring and on-site maintenance.
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Self-developed Hummingbird Vision System for High-Precision Positioning Supports workpiece identification, positioning and deviation correction with one-click operation. It realizes real-time image acquisition, automatic analysis and trajectory generation for seam splicing, contour welding, spot welding and other processes. The positioning accuracy reaches ±0.01 mm, meeting stringent precision requirements for 3C electronics and new energy manufacturing.
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2 to 6-Axis Synchronous Motion Control Natively supports 2/3/4/5/6-axis linkage to adapt to multi-dimensional welding tooling. Equipped with closed-loop motion control via pulse feedback from drivers, achieving repeat positioning accuracy of ±0.005 mm. Multiple preloaded welding process libraries (straight line, arc, spiral, WOB weaving) support one-parameter calling.
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Full-compatibility Laser Interfaces & Flexible Power Regulation Dedicated dual interfaces for YLR fiber lasers and YAG solid-state lasers, compatible with mainstream laser brands including Raycus, Maxphotonics and IPG. It adopts 0–10 V analog and PWM modulation for power adjustment, covering laser power from 50 W to 6 kW. Built-in functions include red light preview, shutter control and gas blowing linkage for enhanced process safety.
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Built-in WOB Weaving & Bluetooth Remote Control Integrated WOB weaving function dispenses with additional controllers, supporting circular, elliptical and linear weaving modes. The weaving frequency ranges from 0 to 500 Hz and amplitude from 0 to 5 mm, ideal for welding thick plates and crack-sensitive workpieces. Bluetooth remote control (10-meter effective range) facilitates on-site commissioning and parameter modification.
- Abundant I/O & Strong Expandability for Production Line Integration Comes with 16 isolated digital inputs and 16 high-current digital outputs (500 mA), connecting limit switches, origin sensors, alarms and fixtures. Equipped with Ethernet and RS232 communication ports to connect robots, PLCs and MES systems for smart production line construction. Modular design enables easy maintenance and customized upgrading.
Technical Specifications
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| Item | Parameter |
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| Controlled Axes | 2–6 axes (pulse/servo) |
| Repeat Positioning Accuracy | ±0.005 mm |
| Vision Positioning Accuracy | ±0.01 mm |
| Vision System | Hummingbird Vision, 1.3 Megapixel |
| Laser Interfaces | YLR Fiber Laser, YAG Solid-state Laser (dual independent channels) |
| Laser Power Control | 0–10 V analog / PWM modulation, 50 W ~ 6 kW applicable |
| WOB Weaving | Built-in; Frequency: 0–500 Hz, Amplitude: 0–5 mm |
| Digital I/O | 16 inputs / 16 outputs (500 mA, photoelectric isolation) |
| Communication Interfaces | Ethernet, RS232, Bluetooth |
| Power Supply | DC 24 V ±10% |
| Power Consumption | ≤ 30 W |
| Dimension | Standard 3U form factor, compatible with industrial cabinets |
Application Scope
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New Energy Industry
Welding of lithium battery tabs, top covers, pouch cell poles and busbars; welding for motor stators, rotors, charging pile terminals and photovoltaic frame profiles.
3C Electronics Industry
Welding of mobile phone middle frames, back covers, camera modules, USB ports and laptop housings; precision spot welding and soldering replacement for micro sensors and miniature components.
Hardware & Precision Manufacturing
Welding for sanitary hardware, medical catheters and stents; welding of auto parts such as sensors, wire harness terminals and transmission components.
Other Industrial Scenarios
Mold repair, gear welding, tool cladding and precision component splicing; integrated with assembly lines and robots to realize fully automated unmanned welding production.
