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Pengding Intelligent PDU3000 Series Laser Galvo Controller Card
Product Features
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1. Gigabit Industrial Ethernet Architecture with Excellent Transmission Performance
Adopting a brand-new Gigabit industrial Ethernet design with a maximum communication distance of 100 meters, it completely solves the problems of short transmission distance and signal attenuation of traditional controller cards, enabling flexible layout of large-scale automated production lines. It delivers ultra-low transmission latency and realizes nanosecond-level synchronization between galvo movement and laser output, effectively eliminating processing misalignment and uneven energy distribution to greatly improve processing consistency. Supporting modular expansion with optional I/O and motion control modules, it is well suited for multi-station automated integration scenarios.
2. Full Compatibility with Lasers for Wide Application
It is fully compatible with mainstream lasers including fiber, UV, YAG, MOPA, CO₂, CW and QCW lasers, and supports well-known brands such as IPG, Raycus, Maxphotonics, JPT and SPI. A variety of customized models cover high-power welding, precision marking and cutting, and dual-station high-efficiency processing scenarios. It meets laser processing requirements of different power levels and processes, reducing equipment adaptation and iteration costs.
3. Closed-Loop Galvo Control for Ultra-Stable Precision Processing
Natively supports XY2-100 and XY2-100_FB closed-loop galvo protocols. It collects real-time operating data of galvo scanners to automatically monitor and correct operating errors, effectively preventing galvo offset and jitter and significantly improving repetitive positioning accuracy. Equipped with high-precision PWM laser control with 0–100% linear adjustable laser energy, it perfectly adapts to rigorous precision processes such as micro-hole machining, thin-wall welding and high-precision engraving.
4. Rich Industrial I/O Configuration for Automated Production Lines
Equipped with 20 universal input channels and 18 high-power output channels (500mA), it can be directly connected to automated peripherals including sensors, solenoid valves, CCD visual positioning systems and loading/unloading mechanisms without additional adapter modules. It supports multi-axis linkage with servo and stepping motion platforms, enabling fully automatic production modes such as flying processing, visual positioning processing and robot collaborative processing.
5. Industrial-Grade Hardware Design for 24/7 Stable Operation
Adopting an industrial anti-interference hardware solution, it supports 12–24V wide voltage and 5A high-current power supply, adapting to complex electromagnetic environments of high-power laser equipment. With integrated software and hardware design, it requires no high-spec industrial computer, features low failure rate, and supports 7×24-hour uninterrupted operation for industrial production lines with strong industrial adaptability.
Performance Parameters
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- Communication Architecture: Gigabit industrial Ethernet, maximum effective communication distance of 100m
- Galvo Control Protocol: XY2-100, XY2-100_FB (Closed-loop)
- Laser Control Mode: High-precision PWM adjustable, supporting continuous and pulse dual-mode laser output
- Synchronization Accuracy: Nanosecond-level synchronization between galvo and laser system
- I/O Configuration: 20 universal inputs, 18 high-power outputs (500mA)
- Power Supply Specification: +12~24V wide voltage, 5A industrial power supply
- Compatible Lasers: Full range of mainstream lasers including fiber, UV, CO₂, YAG, CW and QCW lasers
- Expansion Capability: Supports expansion of I/O modules and motion control modules, compatible with multi-axis linkage control
- Operation Stability: Industrial-grade anti-electromagnetic interference, supporting 7×24-hour continuous operation
Application Scope
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1. New Energy Industry
Widely applied for welding of power battery tabs, top covers and flexible busbars, lithium battery module packaging welding, as well as laser processing of lightweight components and precision parts for new energy vehicles, meeting the high-precision and high-consistency production standards of new energy products.
2. 3C Electronics Industry
Suitable for laser welding, marking and precision cutting of mobile phone middle frames, camera modules, screen frames and precision electronic components. It also supports micro-hole drilling and circuit engraving on PCB boards, effectively ensuring the processing accuracy and yield rate of electronic products.
3. Automotive Manufacturing Industry
Applicable to laser welding and engraving of automotive body parts, gearbox gears, seat slide rails and vehicle precision hardware parts, complying with the high-strength and high-stability industrial processing standards for automotive components.
4. General Precision Processing Industry
Covers precision engraving, drilling, cutting and marking of various materials such as medical devices, mold hardware, jewelry, ceramics and sapphires. It can be quickly integrated into automated laser production lines to realize fully automatic processing including flying marking and visual positioning processing.
