Gaosu Laser Galvo Visual Welding Control System

Core Product Features

1.1 All-in-One Vision + Welding Control (Core Advantage)

• Integrated CCD monitoring & teaching: No separate monitor required; digital network camera delivers clear images, strong anti-interference and supports drag chain motion.
• CCD trajectory teaching: Replaces traditional red-light teaching; supports panoramic stitching and direct trajectory editing on images for what you see is what you get.
• Flexible vision modes: Coaxial/side-axis vision, multi-camera, multi-station, multi-template and multi-document welding.
• Powerful positioning: Contour, line, circle, ellipse and combined positioning; supports mis-capture prevention and pre-weld condition inspection.

1.2 Advanced Laser Process Control

• Dual-channel analog output, laser power ramping up/down, power calibration, multi-layer and multi-waveform switching.
• Graphics editing: Points, lines, circles, rectangles, spirals, ellipses and special lines (triangle, sine, figure-8); supports DXF/PLT import/export.
• Compatible with mainstream fiber and pulsed lasers for various welding processes.

1.3 Strong Motion Control Compatibility

• Supports 4/8-axis synchronous motion and gantry structure; handwheel operation available.
• Compatible with Galil, Googol, Motiontime and other mainstream motion control cards for seamless trajectory-motion integration.

Hardware Model & Key Specifications

• Representative model: GS-5402-5L
• Communication: Ethernet (long distance, high anti-interference)
• Axis control: 4–8-axis synchronous motion, gantry dual-drive supported
• Laser control: Dual-channel analog, PWM, power ramping, customizable waveforms
• Vision: Coaxial/side-axis, multi-camera, panoramic stitching, CCD teaching and positioning
• IO: Multi I/O ports, visual logic editing, PLC-free programming
• Power supply: Independent power supply with heartbeat detection; ultra-fast laser shutdown (≤100ms)
• Calibration: Basic calibration, high-precision BOX calibration, fully automatic visual calibration

Application Scope

• Precision welding for 3C electronics (connectors, shielding covers, middle frames, etc.)
• New energy: Welding for battery tabs, connecting pieces, energy storage batteries
• Automotive parts welding
• Precision welding for hardware, sanitary ware and sheet metal
• Galvo scanning welding, visual positioning automatic welding, multi-station automated production lines